Identify operational issues and achieve manufacturing excellence
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ioTORQ LEAN is a modern data platform that determines key manufacturing metrics in real time, unlocks continuous improvement opportunities and maximizes productivity.
Use our real-time dashboards to track key manufacturing metrics and determine Overall Equipment Effectiveness (OEE). Identify speed losses and detect downtimes to quickly react to unplanned events and maximize productivity.
All dashboards are customizable with many different widgets to perfectly fit your operations.
ioTORQ LEAN detects downtime events instantly and allows operators to record the root causes of your productivity losses. It also integrates with PLCs and automatically retrieves generated fault codes to explain downtime events.
Our downtime monitoring software precisely measures the duration of all your downtimes, allowing you to make informed and quantified decisions to improve your operations.
Empower your team with accurate production data to understand how shifts perform over time, which lines underperform, or how to optimize the way a production process runs.
Identify the main causes of losses in your facility with detailed reporting capabilities. Act on opportunities to improve machine uptime. Track continuous improvement measures and demonstrate increases in Overall Equipment Effectiveness (OEE).
Quick and easy setup, operational within days. Includes comprehensive training for your team on LEAN usage.
Identify and eliminate losses to unlock major productivity gains, resulting in an immediate return on investment.
Flexible and scalable design allows for tailored solutions that grow with your business needs.
Provides true instant access to critical performance metrics, enabling rapid adjustments to operational dynamics.
Utilizes IoT technology for advanced connectivity and data collection, improving visibility and control.
Leverage AI for deep data analysis, facilitating smarter production planning and quality control.
Access all historical data to identify trends, set benchmarks and guide strategic improvements.
Secure
Reliable
Scalable
Kickstart your continuous improvement journey
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Real-Time Monitoring of Production (PC, TV, Tablet) |
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Downtime monitoring and in-app notifications |
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Customizable dashboards |
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Data export |
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Unlimited users |
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Technical support |
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Bi-weekly product review |
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Automatic reports |
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Enterprise Single Sign On |
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Custom Reports |
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REST API access |
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Access to data science services |
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Optimized Production Scheduling |
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Automatic downtime categorization |
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BI integration (PowerBI) |
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Talk to an ioTORQ LEAN expert about our OEE software and how we can help you accelerate continuous improvement across your plant’s operations
Our OEE and LEAN Manufacturing platform is designed to fit the needs of any manufacturing company. The system can monitor running products, meters, litres… for batch and continuous processes. And even if you have a slightly different process, we will find a suitable solution.
If you are already counting products on a line and recording this information in your PLC, then ioTORQ LEAN can be deployed at your facility without any additional hardware deployment.
Otherwise, any IR sensor can be installed on the line and connected to a hardware gateway such as the AccuEnergy Aculink 810.
You typically only need one gateway for several lines.
LEAN is extremely intuitive and quick to install. We can
have you up and running in as few as five days and train
your team in an 8-hour seminar.
You can book a meeting with us through the online portal.
It depends on each case but it can range from a 5% to 15% increase in productivity.
The ioTORQ LEAN platform was developed to be compatible with a large range of PLC systems. We can integrate with more than 150 industrial automation devices, systems or data sources. OPC, proprietary, and open standards connectivity are supported.
Overall Equipment Effectiveness (OEE) is a measure of how well a manufacturing operation is utilized (facilities, time and material) compared to its full potential, during the periods when it is scheduled to run. It identifies the percentage of manufacturing time that is truly productive.
An OEE of 100% means that only good parts are produced (100% quality), at the maximum speed (100% performance), and without interruption (100% availability).
No hardware may be required if a facility and its machines are connected to a PLC.
In case a facility is not connected, we might need to install 1 optic sensor per production asset and 1 gateway for every 8 assets.
If you require the hardware for the trial, we can provide the sensors and software for a 2-month trial on two of your production lines.
This free trial can be extended to more production lines on a case-by-case basis.
Head Office
#910 – 525 Seymour Street
Vancouver, British Columbia
V6B 3H7, Canada